Press Warm Forging Komatsu C2ST

Warm forging (Crank press)

Capacity : 1600 tons,

Forming Stages: 5,

Dimensions and Layout:

Press Size: 5M width x 9,5M height,

Die Height Adjustment Amount/(MIN): 100mm(1150mm),

Slide Dimension (LeŌ to Right): 2200 mm,

Slide Dimension (Front to Back): 1360 mm,

Bolster Dimension (LeŌ to Right): 2550 mm,

Bolster Dimension (Front to Back): 1120 mm,

Thickness: 250 mm,

Slide Adjustment Length: 100 mm,

Stroke Length: 800 mm,

Stroke Rate (Low Speed): 17-35 (5-6) strokes per minute (SPM),

Slide Knockout – Air Normal Pressure Type,

Automatic Transfer Mechanism – 3D Servo T/F,

Press Weight: Approximately 350 tons,

Main Motor: 315 Kw/AC,

Auxiliary Equipment and Features:

Material Feeder:

Manufacturer: SANZO PE,

Soundproofing Room,

Large Reversing Equipment,

Installation Date: 2006,

Billet Heater,

1500kw High Frequency Induction Heating,

4 Furnaces/Including Pre-coat Liquid Tank,

Installation Date: 2006,

Dust Collector (For Press):

Specifications: For press, Outdoor, Duct included,

Manufacturer: Nihon Spindle,

22kw Dry Type,

Weight: About 3t,

Installation Date: 2006,

QDC (Quick Die Change) Device:

Manufacturer: Komatsu Industries,

Die set changer,

Two die sets: Upper and lower,

Die Release Agent Dispenser,

Manufacturer: Komatsu,

Press Application & Circulation,

Graphite Mold Release Agent,

Installation Date: 2006,

Controlled Cooling Device:

Manufacturer: Riken,

250kw Electric Furnace With Slow Cooling System,

Dimensions: Length Approximately 8M and Width Approximately 3M.

Insulation (Ceramic/Refractory Brick),

Installation Date: 2014,

Cooling C/V:

Mesh C/V with Air Supply and Exhaust Fan,

Including Ducts,

Installation Date: 2006,

Mold Preheating Equipment,

Manufacturer: Kokusai Denki,

Electric Heater/Power Supply Unit,

Installation Date: 2006,

Die Set-Up Equipment

Uper Die Set

Die Changing Arm,

Installation Date: 2006,

Mold Cleaner/Dust Collector:

Manufacturer: ALPHEUS/Amano,

Dry Ice Spray Type/Dry Type,

Outdoors (Dust Collector),

Installation Date: 2006,

Jib Crane:

2 Units - Load Capacity: 100 kg and 250 kg

Manufacturer: Zojirushi

Installation Date: 2006

Other Features:

Underground Pit Available - two hydraulic units

Control Panel: Located on the second floor

Automatic Transport Mechanism